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Distillation,
also known as classical distillation, is the process of selectively boiling and
condensation to separate components or substances from a liquid mixture. Dry
distillation is a process of heating of solid materials to create gaseous products.
ALAQUA is a US company that is a distillation equipment supplier along
with other processing equipment suppliers. Distillation can produce a nearly full
separation or a partial separation that raises the concentration of specific
components in a mixture. The method, in either scenario, takes advantage of
variations in the relative volatility of the mixture’s constituents. Distillation
is a unit operation with almost universal importance in industrial applications,
however, it is a physical separation process rather than a chemical reaction.
However, there appears to be a lot of misunderstanding and uncertainty about the
benefits of continuous distillation, how it works, how expensive it is, and so on,
but it is much less complicated than one might expect. The constant tag denotes that
the equipment is never turned off. That also entails working a second or third shift
merely to keep the machine running. However, this is to be expected when a
distillery is ramping up output. Selecting the proper distillation method is very
important. Making this decision without adequate information can be challenging if
you are unfamiliar with the two types of distillation procedures. Usually, there are
two types of distillation equipment to select is between batch and continuous
distillation techniques. Because both of these approaches have their own set of
advantages and disadvantages, it’s critical to learn more about each one before
deciding which is best for you. Basically, Batch and continuous distillation vary as
batch distillation is done in batches, whereas continuous distillation is done
continuously. The quality of the alcohol will be enhanced by using a still
configuration. Because there is a bigger surface area for the vapour to form, a
fractionating column on top of the distillation flask improves the alcohol
significantly. Small subsystems in certain distillation apparatus will hold boiling
liquid mixtures in separate plates. The process of steam distillation is used to
make heat-sensitive chemicals. Thanks to the steam control valve, the temperature of
the steam allow for a fast rate of heat transfer without a high heat transfer. Some
of the target compounds will vaporize, and the resulting vapour will be cooled and
condensed. Steam distillation is a common method for those who want to make their
own essential oils because the vapour usually has a coating of water and oil in it.
POT STILL DISTILLATION: HOW A POT STILL
Time for a thought experiment: a time machine has been built. Naturally, a
whiskey-crazed connoisseur uses it to bring back a famous distiller such as John
Jameson or Elijah Craig to the present day. Of course, they’d be asked to distill
some whiskey, perhaps at a local craft distillery. Think they could do it? The
answer is “most likely” and they could probably do it without too much trouble.
The reason is that despite the proliferation of smartphones, genetic engineering,
and putting people in space, the human species has yet to markedly improve on the
technology of pot still distillation. Except for the continuous still invented in
the late 1700s, the basic pot
still design used by so many distillers across the globe would be fairly
recognizable to distillers from centuries ago. Pot stills are used to make many
of the world’s great spirit styles, such as single malt scotch, cognac, many rums,
and most mezcal. Conversely, large industrial column stills make the bulk of the
alcohol produced on Earth. But the rudimentarily reliable pot still remains king in
some important circles. The function of the pot still starts fittingly enough
inside the pot. The pot is the large tub-like base that the rest of the components
of the still attach themselves to. This is where the liquid to be distilled starts
its transformative journey. The pot may be heated through a variety of means. This
includes a steam jacket lining the outside walls of the pot or even a steam coil
inside the pot itself. Traditionally, a direct flame from a burner is placed
underneath the pot. This is common in cognac production and some scotch distillers
stand by this method. Minor mechanical advances aside, the components described
above have been in use with pot still distillation for generations. Improvements on
the design of the pot still have been iterative at best and there’s good reason for
that: pot stills make good spirits rather easily. Don’t mess with success as they
say.
ADVANTAGES OF CLEAN-IN-PLACE (CIP) SYSTEMS
Clean-in-Place (CIP) is a
process allowing a complete system to be cleaned without dismantling it or the
manual involvement of the operator. It includes several activities that
combine to properly clean all or part of a process system without having to take the
system apart. CIP systems pump cleaning, rinsing, and sanitizing solutions through
the same piping path as the product to eliminate product soil from internal
surfaces. CIP systems vary widely in configuration, capacity, quality, and level
of automation. They also vary by industry. Differences in product characteristics
and regulatory considerations between various industries impact the design of
a CIP system. The number of CIP applications for food, dairy, and beverage
process systems has grown significantly in recent years. In most food, dairy and
beverage systems, the surface finish for product contact areas tends to be the
standard sanitary surface finish of 32Ra minimum. This is rougher than the finishes
required in the pharmaceutical world, but it is smooth enough to allow most product
residues to release easily. Some of the main economic benefits of installing a CIP
system
More Production Time: Less production time lost to cleaning, more time spent
making product.
Product Quality: Reliable and repeatable cleaning leads to sustainable product
quality and consistency, fewer product recalls, and higher brand confidence.
Employee Efficiency: More labor time spent on productive, profitable
activities.
Utility Savings: Water and energy usage reduced through repeatable cycle
control.
Lower Water Treatment Costs: Less effluent down the drain.
3 Advantages of Packaged Process Steam Boiler Systems
Almost every major industrial process these days requires steam systems. A
variety of manufacturing processes, heating and sterilization, distillation,
moisturization, humidification, and propulsion drive applications require steam.
Steam generation dates back to the first simple steam engine designed by the
mathematician Hero around A.D. 75. The first water-tube boiler was patented by John
Blakey in 1766. In short, steam has been around for ages and we're becoming
more and more capable of harnessing its power. To the uninitiated, the usage of
steam systems can be intimidating at best. To others familiar with
steam systems, complacency can be a danger. However, there are a series of
advantages in purchasing and installing a packaged process steam boiler system.
Great for tight spaces. Packaged feedwater, water treatment and blowdown
equipment are all of the necessary support components needed to supply your steam
boiler in just one compact skid. This is especially helpful for retrofit
applications where you can’t just blow out a wall of a mechanical room but,
instead, need to fit all of your equipment into an existing space.
Reduced site installation time and costs. Utilizing a packaged system
decreases the need for expert labor in the field. There has been an increasing
shortage in skilled labor over the past decade. According to Associated General
Contractors of America, 52% of companies are struggling to fill openings for
laborers, carpenters, and equipment operators. Additionally, since no coordination
of complex accessory components is needed, it saves valuable job site time.
Increased reliability. Packaged steam systems offer critical factory-tested
functionality before the skid ever reaches your job site. Our manufacturing partner,
CERTUSS, will completely assemble and test your package on the manufacturing floor
before it ever arrives to your job site. Testing is a crucial part of a steam system
install to prevent any unexpected issues post-installation.
Advantages of copper stills
The copper still is the spirit of
tradition because initially stills were made of this metal. The first to use copper
for production of such apparatuses were Arabs. The metal could assume any form and
size, had high thermal conductivity and corrosion resistance. After a while people
began to use copper for still production in Europe too. The French made a great
contribution having started production of copper alembics. Copper stills are used
worldwide for production of essential oils in large and small enterprises until now.
The copper stills become hot quickly that contributes to uniform heating and
acceleration of distillation process. As a result, useful substances and aromatic
compounds are extracted from raw material at once. Consequently, you will get
natural odor of herbal preparations and blooms preserved in your oil or hydrolat.
One more considerable advantage of copper is its antibacterial properties. That is
why hydrolats and essential oils produced with copper equipment will have a long
shelf life without addition of preservatives. It is also important to note that
the copper stills are hardwearing and have long useful life. They are easy repaired
with the use of food tableware alloys. It is possible to dismantle the still
easily in hot state as well as in cold state due to the clamp, and it is unnecessary
to wait when it cools. That type of connection also provides the leak-proofness
of the apparatus in the process of distillation. As a result, vapor doesn’t outflow
on joints. It is issue of safety and cost effectiveness Distilling equipment made
of copper is beautiful not only when it is new and polished.Over time the still gets
natural coating i.e. patina. It creates some charm of refinement. Therefore, it
doesn’t matter when you acquired the copper apparatus. It will be always beautiful
and refined addition of you interior.
- Created: 23-11-22
- Last Login: 23-11-22